हेपा & क्लीनरूम वातावरण के लिए यूएलपीए निस्पंदन सत्यापन
Automated HEPA and ULPA filter leak detection and efficiency testing systems compliant with EN 1822 और आईएसओ 29463, designed for semiconductor, दवा, and clean manufacturing environments.
हेपा / ULPA Filtration Efficiency and Leak Integrity Testing
क्लीनरूम ऑपरेटरों और फ़िल्टर निर्माताओं को दोहरी चुनौतियों का सामना करना पड़ता है: verifying ISO Class 1–5 cleanliness performance and ensuring leak-free integrity for every filter unit. Achieving this requires rigorous scanning procedures in full compliance with EN 1822 और आईएसओ 29463 मानकों.
SCPUR प्रयोगशाला मानकों और औद्योगिक उत्पादन पैमाने के बीच अंतर को पाटता है. हम व्यापक समाधान प्रदान करते हैं, from high-speed automated scanning for standard panels to customized engineering solutions for complex filter geometries, परिचालन स्थिरता और विश्वसनीय जीएमपी अनुपालन सुनिश्चित करना.
Industry Challenges and SCPUR Solutions
Addressing manual inspection bottlenecks with automated filtration testing solutions.
मैन्युअल स्कैनिंग धीमी है, गहन श्रम, and prone to operator fatigue. It often struggles to keep pace with the high throughput of modern 24/7 उत्पादन लाइनें.
High-Speed Automated Filter Scanning:
Our robotic XYZ-axis scanning system operates at speeds up to 40 mm/s, enabling fully automated inspection and consistent quality verification for high-throughput production.
मानक जांच गैर-मानक ज्यामिति पर लगातार नमूनाकरण बनाए रखने के लिए संघर्ष करती है (जैसे, वि बैंक, बेलनाकार), जिसके परिणामस्वरूप ब्लाइंड स्पॉट और अपूर्ण सत्यापन का पता चलता है.
लचीला इंजीनियरिंग अनुकूलन: अनुकूलित फिक्स्चर और बहु-अक्ष पथ योजना विशेष आकृतियों के लिए पूर्ण कवरेज सुनिश्चित करती है, आईएसओ के अनुपालन में मृत क्षेत्रों को समाप्त करना 29463.
पारंपरिक दृश्य निरीक्षण मैनुअल पेपर रिकॉर्ड पर निर्भर करता है, डिस्कनेक्ट किए गए डेटा साइलो का निर्माण करना जिनमें डिजिटल एकीकरण की कमी है और सख्त जीएमपी ट्रैसेबिलिटी ऑडिट को पूरा करने में विफल हैं.
डिजिटल अनुपालन & VISUALIZATION: हमारा सॉफ्टवेयर स्वचालित रूप से 2डी/3डी लीक वितरण मानचित्र और ट्रेस करने योग्य रिपोर्ट तैयार करता है, जीएमपी अनुलग्नक के साथ पूरी तरह से अनुपालन 1 आवश्यकताएं.
High-Efficiency Filter Testing Series
This flagship product line is designed for हेपा & क्रोध (H13–U17) filter validation.Designed for both mass production and R&D environments, the system integrates high-speed automated scanning (up to 40 mm/s) with MPPS efficiency testing.The system provides GMP-compliant data traceability for both standard panel filters and complex filter geometries.
Applications Across Critical Filtration Industries
Our filtration testing systems support filter manufacturers, laboratories, and quality control teams developing products for critical cleanroom environments.
हेपा / ULPA Filter Manufacturing
Automated integrity and efficiency testing systems designed for manufacturers of HEPA and ULPA filters used in critical cleanroom environments.
Cleanroom Filtration Supply
Testing solutions for filters used in semiconductor, दवा, and biotechnology cleanrooms requiring ISO Class 1–5 air cleanliness.
Filtration R&D and Product Development
Flexible testing platforms supporting filter design validation, MPPS efficiency evaluation, and new product development.
Independent Testing Laboratories
Configurable testing systems for certification laboratories and third-party validation of filtration performance.
From oil-thread inspection to automated scan testing
A manufacturer of H13/H14 HEPA filters supplying pharmaceutical and semiconductor cleanroom markets faced increasing quality control bottlenecks. By introducing automated scanning equipment, the inspection process moved from manual leak checking to standardized quantitative testing, improving consistency and production efficiency.
चुनौती
Limitations of Traditional Leak Testing
Traditional oil-thread or DOP leak tests are primarily designed to detect filter integrity defects.
However, these methods focus only on leak detection and do not provide broader performance evaluation such as filtration efficiency characterization or pressure drop monitoring.
As a result, manufacturers often require multiple separate test systems to fully verify filter performance.
Limited Diagnostic Information:
Traditional DOP inspection often focuses on pass/fail judgement and provides limited structured defect data, making systematic repair management and quality traceability difficult.
Our Solution
स्वचालित मात्रात्मक स्कैनिंग:Robotic XYZ-axis scanning performs consistent downstream particle sampling, enabling quantitative leak detection with high repeatability.
Defect Mapping and Repair Verification:Precise leak location mapping supports a structured Detect–Repair–Verify कार्यप्रवाह, improving repair efficiency and quality consistency.
Integrated Performance Verification
Modern automated testing systems combine leak detection with airflow control, pressure drop monitoring, and particle counting, enabling a more complete and traceable evaluation of filter performance.
“Reliable quality control requires more than leak detection. Quantitative scanning enables defects to be located, repaired, and verified through a consistent and traceable testing process.”
Full Life Cycle Support Beyond Hardware
कस्टम इंजीनियरिंग & Integration
We adapt software interfaces, test fixtures, and system configurations to integrate seamlessly with your production line and facility layout.
प्रोफेशनल सिस्टम कमीशनिंग
Our engineers support installation, system commissioning, and operator training to ensure reliable and efficient system operation from day one.
Calibration and Maintenance Support
Regular calibration services and spare parts support help maintain measurement accuracy, system reliability, and long-term operational stability.
