هيبا & التحقق من صحة ترشيح ULPA لبيئات غرف الأبحاث
Automated HEPA and ULPA filter leak detection and efficiency testing systems compliant with EN 1822 و ايزو 29463, designed for semiconductor, الصيدلانية, and clean manufacturing environments.
هيبا / ULPA Filtration Efficiency and Leak Integrity Testing
يواجه مشغلو غرف الأبحاث ومصنعو المرشحات تحديات مزدوجة: verifying ISO Class 1–5 cleanliness performance and ensuring leak-free integrity for every filter unit. Achieving this requires rigorous scanning procedures in full compliance with EN 1822 و ايزو 29463 المعايير.
يعمل SCPUR على سد الفجوة بين معايير المختبرات وحجم الإنتاج الصناعي. نحن نقدم حلولاً شاملة, from high-speed automated scanning for standard panels to customized engineering solutions for complex filter geometries, ضمان الاستقرار التشغيلي والامتثال الموثوق لـ GMP.
Industry Challenges and SCPUR Solutions
Addressing manual inspection bottlenecks with automated filtration testing solutions.
المسح اليدوي بطيء, كثيفة العمالة, and prone to operator fatigue. It often struggles to keep pace with the high throughput of modern 24/7 خطوط الإنتاج.
High-Speed Automated Filter Scanning:
Our robotic XYZ-axis scanning system operates at speeds up to 40 mm/s, enabling fully automated inspection and consistent quality verification for high-throughput production.
تكافح المجسات القياسية للحفاظ على أخذ عينات متسقة على الأشكال الهندسية غير القياسية (على سبيل المثال, V-بنك, أسطواني), مما أدى إلى الكشف عن النقاط العمياء والتحقق غير الكامل.
التكيف الهندسي المرن: تضمن التركيبات المخصصة وتخطيط المسار متعدد المحاور التغطية الكاملة للأشكال الخاصة, إزالة المناطق الميتة وفقًا لمعايير ISO 29463.
يعتمد الفحص البصري التقليدي على السجلات الورقية اليدوية, إنشاء صوامع بيانات منفصلة تفتقر إلى التكامل الرقمي وتفشل في تلبية عمليات التدقيق الصارمة لتتبع GMP.
الامتثال الرقمي & التصور: يقوم برنامجنا تلقائيًا بإنشاء خرائط توزيع التسرب ثنائية وثلاثية الأبعاد وتقارير يمكن تتبعها, متوافقة تماما مع ملحق GMP 1 متطلبات.
High-Efficiency Filter Testing Series
This flagship product line is designed for هيبا & غضب (H13-U17) filter validation.Designed for both mass production and R&D environments, the system integrates high-speed automated scanning (up to 40 mm/s) with MPPS efficiency testing.The system provides GMP-compliant data traceability for both standard panel filters and complex filter geometries.
Applications Across Critical Filtration Industries
Our filtration testing systems support filter manufacturers, المختبرات, and quality control teams developing products for critical cleanroom environments.
هيبا / ULPA Filter Manufacturing
Automated integrity and efficiency testing systems designed for manufacturers of HEPA and ULPA filters used in critical cleanroom environments.
Cleanroom Filtration Supply
Testing solutions for filters used in semiconductor, الصيدلانية, and biotechnology cleanrooms requiring ISO Class 1–5 air cleanliness.
Filtration R&D and Product Development
Flexible testing platforms supporting filter design validation, MPPS efficiency evaluation, and new product development.
Independent Testing Laboratories
Configurable testing systems for certification laboratories and third-party validation of filtration performance.
From oil-thread inspection to automated scan testing
A manufacturer of H13/H14 HEPA filters supplying pharmaceutical and semiconductor cleanroom markets faced increasing quality control bottlenecks. By introducing automated scanning equipment, the inspection process moved from manual leak checking to standardized quantitative testing, improving consistency and production efficiency.
التحدي
Limitations of Traditional Leak Testing
Traditional oil-thread or DOP leak tests are primarily designed to detect filter integrity defects.
However, these methods focus only on leak detection and do not provide broader performance evaluation such as filtration efficiency characterization or pressure drop monitoring.
As a result, manufacturers often require multiple separate test systems to fully verify filter performance.
Limited Diagnostic Information:
Traditional DOP inspection often focuses on pass/fail judgement and provides limited structured defect data, making systematic repair management and quality traceability difficult.
Our Solution
المسح الكمي الآلي:Robotic XYZ-axis scanning performs consistent downstream particle sampling, enabling quantitative leak detection with high repeatability.
Defect Mapping and Repair Verification:Precise leak location mapping supports a structured Detect–Repair–Verify workflow, improving repair efficiency and quality consistency.
Integrated Performance Verification
Modern automated testing systems combine leak detection with airflow control, pressure drop monitoring, and particle counting, enabling a more complete and traceable evaluation of filter performance.
“Reliable quality control requires more than leak detection. Quantitative scanning enables defects to be located, repaired, and verified through a consistent and traceable testing process.”
Full Life Cycle Support Beyond Hardware
الهندسة المخصصة & Integration
We adapt software interfaces, test fixtures, and system configurations to integrate seamlessly with your production line and facility layout.
تشغيل النظام الاحترافي
Our engineers support installation, system commissioning, and operator training to ensure reliable and efficient system operation from day one.
Calibration and Maintenance Support
Regular calibration services and spare parts support help maintain measurement accuracy, system reliability, and long-term operational stability.
