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Mask Vision Detection Machine SC-MD-2009

Affect by raw materials or production machinery, it is inevitable that defective products will appear in the process of mask production, such as dirt on the non-woven fabric, disconnection and knotting of ear -loop, etc. Once these defective products entering market, the consequences will be unimaginable. SC-MD-2009 Mask Vision Detection Machine can help mask manufacturers find the defective products to avoid entering the market.
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  • Scince

Product Functions

It can be used with mask production lines, such as medical face mask, disposal mask, KF94 mask etc. It is used to detect black spots, dark oil stains and tiny hair on non-woven fabric, and detect defect and disconnection of ear-loop. The specific functions are shown in the table below:

CCD1

Items on the front of masks

Remarks

1

Black spot, black joint

Dirt diameter > 0.5mm, and the gray difference between the stain and the background> 30

2

Dark oil stain

3

Little mosquito

4

Tiny hair

5

Black spot on ear-loop

Dirt diameter > 0.5mm, and the gray difference between the stain and the background> 30

6

Absence of ear-loop 

——

7

Rupture of ear-loop

Complete disconnection of ear-loop

8

Ear-loop knotting

Knotting has bumps that can be detected, and dead knots cant be detected

9

Length of ear-loop

It can be detected if the length difference between the two ear-loop is more than 15mm

CCD2

Items on the back of masks

——

1

Black spot, black joint

Dirt diameter > 0.5mm, and the gray difference between the stain and the background> 30

2

Dark oil stain

3

Little mosquito

4

Tiny hair

5

Absence of nose bar


6

Length of nose bar

The length deviation of nose bar > 3mm can be detected

7

Deviation of nose bar

The deviation of nose bar > 3mm can be detected


Advantages

1. It can be used with flat mask and KF94 mask production line to detect various defects on the surface of non-woven fabric, ear-loop and nose bar, improve the qualified rate of products.

2. The defective product record can be generated to facilitate the inquiry of relevant departments.

3. Large capacity hard disk can store more than one year defective product pictures.

4. With 3G wireless network card and remote module, remote debugging service can be provided.


Main Technical Parameters

Camera: line scan 2K, scanning line frequency 100MHz, 2048 pixels, black and white CCD;

Transverse resolution: about 0.5mm;

Longitudinal resolution: about 0.5mm;

Production line speed: can match production line speed;

Operation time: 24h / d continuous operation;

Mask size: 135mm×85mm~175mm×95mm;

Dimensions: 1200mm×620mm×1700mm.


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